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Tiny solution to welding precision
May 1st 2007

MacGregor Welding Systems' latest automated assembly system, is designed to fabricate miniature sensor modules for use in analyser equipment. It takes individual component parts and assembles them completely automatically – a process that involves the precision welding of metallic connector ribbons onto small pins.

The system makes extensive use of Festo electrical and pneumatic actuators, including two electrical mini slide units with matching controllers, which are fed with position feedback data to ensure high accuracy assembly and precision micro welding. Graham MacGregor, MD, explains "We elected to use Festo SLTE mini slides primarily because they provide a complete, ready-to-run positioning solution. The slides incorporate their own miniature motors which simplifies system integration and makes them very cost effective, and the supplied control software is extremely easy to use." One of the mini slides is associated with the initial product assembly stages, the other with the welding stage.

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