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Wireless technology helps boost safety
March 1st 2008

Emerson Process Management has successfully applied a Smart Wireless solution to the problem of monitoring rising temperatures in railway tank wagons containing chemicals at Croda Inc, an international speciality chemical manufacturer at its plant in Pennsylvania.

A wireless temperature transmitter on each wagon sends minute-by-minute temperature readings to a central host. Croda uses this information to improve the performance and safety of its facility. In this way, Emerson's wireless system contributes to overall plant safety, making operators aware of any unexpected temperature rise, while saving the company about $15,000 per year in reduced maintenance.

The transmitters are quickly installed on a wagon upon its arrival at the site, and remain there until the wagon is about to be removed. The wireless communications pass through a 1420 gateway (receiver) and on to the plant's DeltaV control system.

While operators watch for rising temperatures, transmitter performance is simultaneously checked by Emerson's AMS Suite: Intelligent Device Manager, which will set off an alarm if a transmitter ceases to operate or performs erratically.

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