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Machine Building 2009
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Significant savings for Midlands brewery
May 1st 2007

Alarge proportion of gearboxes in the UK food and drink industry are helical worm units, with average efficiencies of about 75%. Retrofitting Flender helical bevel geared motors, with typical efficiencies of 96%, can provide efficiency improvements of up to 28%, according to Siemens Automation & Drives.

Significant energy savings were made at a large Midlands brewery following the installation of Flender Motox helical bevel geared motors.

The brewery's conveyor drive featured non-Flender helical worm drives, each using 1.5kw at 82rpm, with an overall drive efficiency of just 59%. Actual monitored power consumption was 1.1kW.

When a Flender helical bevel drive with an energy efficient (eff1) motor was fitted, providing 1.5kw at 82rpm, drive efficiency improved to 81% and the actual monitored power consumption dropped to .48kW. New helical bevel units were fitted following this result, with motors achieving .55kW consumption.

Overall savings were calculated assuming an energy charge of 6p/kWh, and equated to £562/annum per unit. At the brewery, 42 Flender Motox units were installed. calculating typical energy charges at 6p/kwh, this equated to almost £24 000 in savings per annum

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