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Multi-level storage for distribution warehouse
September 1st 2007

HiLo-PSS and Polymark have combined their expertise under the Agility Group banner to create a 1365m2 versatile storage and distribution warehouse in Coventry for a supermarket chain.

For fast-moving garments, the HiLo-PSS design team prepared detailed CAD drawings to provide almost 6000m of handling rail as part of a streamlined system to cater for storage of about 289 000 garments. The designs include a hanging garment conveyor and a sortation system supplied by Polymark and PEP.

The main order process operation is based on a three-floor solution. The ground floor is part storage area plus two buffer zones (one for final despatch, the other for incoming items).

Induction and take-off points carry garments to a PEP ladder conveyor, which circulates up through level one and onto two before returning to the ground floor.

Items destined for the hanging garment storage areas move from delivery vehicles to buffer in-feed lanes for QA procedures prior to release into the main storage area.

Colour-coded hangers with an RFID chip identify the garments.

HiLo-PSS also designed two areas of pallet racking in two chambers.

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