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Streamlined picking
November 1st 2011

With increasing sales and a next day delivery promise, distributor of hand and powered tools, Toolbank appointed Conveyor Systems (CSL) to streamline the labour intensive order picking process and flow of product from stores located on three floor levels, through to packaging and despatch at its Halesowen facility.

The new system was designed and manufactured to reduce manual handling, improve efficiency and accuracy of order picking.

Increased productivity was achieved by enabling staff to pick & place products directly into tote boxes to be conveyed to a central order consolidation and packing area.

On the upper floor, slower moving items are picked from storage and placed into individual tote boxes. On completion of an order, the tote is placed on to a heavy duty powered roller conveyor that runs along the end of each picking aisle in order to enable the fastest and most efficient batch picking process.

From the upper mezzanine, totes are transported down an inclined belt conveyor on to a powered roller conveyor fitted to the outer edge of the middle floor.

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