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More than fuel
May 1st 2008

The installation of the Fuel+ system from Maxsys at the Benton Lane, Newcastle plant of Findus has reduced the natural gas consumed by its three boilers by 6.6%. The plant on Tyne & Wear employs 400 people and frozen food manufacture is its core business. To provide steam generation for both processes and heating, the plant uses three Danks MOD125 Metric boilers all running with Saacke CG40-4960 burners.

Until recently annual consumption was approximately 2.4 million m3 of natural gas.

"We are continuously looking at ways to improve on both our fuels costs and environmental impact," says Findus' Kevin Prior. "We have an energy team on site and we look at many different ways of saving energy from more efficient practices through to the possibility of using technology such as wind turbines." Maxsys suggested the adoption of Fuel+ a patented fuel treatment system that improves combustion by applying a finely calibrated magnetic field directly to the fuel.

There are no moving parts and the units are maintenance-free. "Trials and calculations conducted before and after the installation of Fuel+ concluded that we had gained a 6.6% reduction in gas consumption. We are delighted with this outcome and it will enable payback within 12 months. The reduction in CO2 output is also welcome. The site is constantly seeking ways to reduce our environmental impact as part of our Climate Change Levy agreement," says Prior.

Maxsys also provided a team of engineers to undertake testing and monitoring of the installation.

"Maxsys proved excellent support throughout the entire project, from the initial concept stage right through to the installation, which was completed ahead of schedule," adds Prior. "They also followed up with a final report."

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